MANAGING SYSTEM
OF PEANUT PROCESSING
FOR PROCESSING
PEANUTS ---
CARRY OUT ISO9001 SYSTEM
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| 1. DISCIPLINE OF THE WORKSHOP
I. None of the permanent reasoned
workers and loaders on duty is allowed to eat or take away
peanuts.
II. The Permanent workers who
stealthily eat or take away peanuts will be imposed a fine of
different award besides ?0 as the basic forfeit. More measures
can be taken for the serious case.
III. The old workers or seasonal
workers who stealthily eat or take away the peanuts will be
imposed a fine of ? each piece besides ?10 as basic forfeit. In
serious case, the workers will resolutely be discharged.
IV. Those who expose the case of
the rules breaking will be protected and rewarded.
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| 2. HYGIENIC SYSTEM OF THE WORKSHOP
I. The processing workshop should
be airtight.
II. The sterilamp should be
equipped in the workshop, and not allowed to be turned on during
the work time.
III. The workers in the workshop
are required to wear their work clothes and work hat.
IV. The workers in the workshop
must wash their hands clean when they go out of the restroom.
V. The tools and containers,
especially the packing bags must be kept in the special
warehouse; and will be duly sterilized and kept away from the
food to avoid cross contamination.
VI. Non-workers are not allowed
to enter the processing workshop.
VII. Timely sterilize the
processing equipment, containers and floor.
VIII. Do not clean the processing
tools and equipment with the veil or other unsanitary things.
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3. SYSTEM OF INSPECTING THE
FINISHED PRODUCTS
I. To inspect the finished
products strictly according to the quality inspection standard
of the peanuts.
II. After the peanut is
processed, the examiner should inspect and test the finished
products at any time; If the product is not up to the standard,
the examiner should make report and the goods must be
reprocessed.
III. The timely test of the
moisture and the aflatoxin is imperative for the finished peanut
products.
IV. Before the finished products
are loaded for transportation, the examiner should do spot test
about the types, packages, moisture and aflatoxin, etc. In case
of the abnormal condition, the reexamination will be made so
that the condition of the goods meets the description in the
certificates.
V. The examiners should keep the
record for each test, the record files must be true, accurate,
entire and up to the standard, readily for two-year period of
files keeping.
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4. SYSTEM OF PERSONAL
RESPONSIBILITY
FOR LABORATORY TECHNICIANS AND
QUALITY INSPECTORS
I. Study the law of commodity inspection strengthen
the sense of the legality observe the rules of the factory and
obey the direct leadership of the head of the quality inspection
team.
II. Master the quality standard,
do well in the complicated calculation and chemical
examinations, make sure the finished products up to standard,
help with the production of the workshop.
III. Check the accuracy of the
weighing apparatus according to the law of measurement, and the
condition of marks, code name and labels at anytime.
IV. In case of serious
contamination and blurred marks or numbers, stop packing the
products and notify the relevant staff about the case.
V. Care for the public property,
put the chemical test apparatus in order, pay attention to
hygiene and keep clean.
VI. All causes of the quality
problems must be found out; The person for responsibility must
be found out too; The research of the case is not to be stopped
halfway; To sum up the quality problems each month.
VII. The quality inspectors and
the laboratory technicians should master the skills in
examination of the raw materials, finished products, moisture
and aflatoxin, guard a pass on quality under the direct
leadership of the chief of their work team.
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5. THE CRITERION FOR PEANUT
INSPECTION
I. Raw shelled peanuts moisture
8% max moisture of single grain 9% max foreign matter 0.5% max;
imperfect 4% max; The rate of finished products 90% min.;
plumpness 96% min.
II. Raw peanuts in shell:
moisture 10% max., foreign matter 0.5% max., imperfect 0.5%
max., the rate of finished products 80% min.
III. Finished raw shelled
peanuts: moisture 8% max., moisture of single grain 90% max.,
foreign matter 0.1% max., imperfect 3% max, different assortment
5% max., deformed grains 10% max.; Pick up the mechanically
damaged, mouldy, sprouted and speckled grains.
IV. Finished raw peanuts in
shell: moisture 10% max., foreign matter 0.2% max., imperfect 4%
max.
V. Traditional raw peanuts in
shell: the size vary as 9/12, 12/14 or 9/13 per ounce; pick up
the single-kernelled, three kernelled, mouldy, muddy, speckled,
infected or tailed peanuts; the shell and the color must be
normal.
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6. DUTIES OF THE QUARANTINE
SUPERVISOR
I. Supervise over the inspection
on the vegetable products, stop the products which is not up to
the standard from moving in or out of the factory or ware house.
II. The commodity for exportation
should be under the quarantine supervision on the work site, and
the samples taken at random from the goods must be sent to the
animal and plant quarantine authority with the pass from the
factory for inspection and certificate issuance.
III. Supervise over the
quarantine inspection of the conveyance and containers for plant
products, the conveyance and containers which can not meet the
demand of the quarantine are not allowed to be used before
hygienic treatment and pests elimination.
IV. Supervise over the
environmental sanitation work of the storage place/warehouse.
V. The quarantine inspectors
should attend the regular professional training given by the
animal and plant quarantine authority, submit to their
leadership and carry out the law of quarantine.
VI. The quarantine supervisor and
the leaders should resort their divergence on the business to
the adjudication of the animal and plant quarantine authority.
VII. Verify the specifications,
quantity, marks, etc. before loading the goods; supervise the
quarantine on the spot; only deliver the goods which meet the
requirement.
VIII. Urge and supervise the
workshop (warehouse) to fumigate and conserve the goods.
IX. Keep record of the quarantine
supervision for future check.
X. Supervise the quarantine
according to the law and handle the matter impartially; Those
who neglect the duty will be punished according to the
seriousness of the case.
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7. THE MANAGEMENT SYSTEM FOR THE
INSPECTION OF AFLATOXIN
I. The examiners should keep good
sense of responsibility, utilize the apparatus strictly
according to the rules of operation to avoid the damages.
II. The examiners should wear the
disposable safe gloves, operate carefully to ensure the accuracy
of the result. In case of the doubtful point, new test should be
made and the records must be kept well.
III. The sample and diluted
liquid of the standard toxin must be kept by special personnel,
stored in the frozen refrigerator away from the sunlight; The
refrigerator for storing toxin should not be used for food or
tableware.
IV. The chemicals should be put
in category under strict management, and registered.
V. The equipment used for AFT
will be dipped in the antiseptics before being washed. If
contaminated by the AFT, the body and fingers must be cleansed
with 1% of antiseptics immediately. The apparatus which were not
exposed to AFT can be washed directly with the alkaline
detergent.
VI. Regularly clean the draught
cupboard and test stand cover using 1% antiseptics.
VII. Keep the control laboratory
clean and everything in order.
VIII. Fire is strictly prohibited
in the laboratory, fire control measures are indispensable.
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8. QUALITY STANDARD OF SPICY
PEANUT OF COCOA FLAVOR
I. The materials in packages
should be checked. the poor packages must be selected and taken
away.
II. The formula of ingredients is
not allowed to be changed.
III. The thorn-dotted coat of the
cocoa bean is well-distributed with no peanut kernel exposed.
IV. The moisture is below 3.7%.
V. The half broken pieces take up
less than 10% of the whole grains, and 2%max for Korea-oriented
commodity.
VI. Pick up all remains and
impurities after the products are taken out of the pot.
VII. Sterilize with the streetlamp
15 minutes before packaging and carrying to the sterilizing
room.
VIII. Weigh accurately, seal the
opening tightly and neatly, the date of production on the
packages must be exact and clear.
IX. The packages should be in
good condition and sealed tidily; Put the inter bags in order
before sealing the cartons; make sure that the floor is clear
when carrying the packed goods into the stock; keep the cartons
away from moisture and pollution.
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( peanut growing area No pollution )
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